4th Class Power Engineering Exam Prep – Part A (50 Questions)
1. What is the primary purpose of a boiler?
To produce steam by applying heat energy to water.
2. What is the function of a steam drum in a water-tube boiler?
To separate steam from water and provide storage for both.
3. What is the purpose of boiler water treatment?
To prevent scale, corrosion, and carryover in the boiler system.
4. What is latent heat?
The heat required to change a substance’s phase without changing its temperature.
5. What is sensible heat?
The heat that causes a change in temperature of a substance without a phase change.
6. What does ASME stand for?
American Society of Mechanical Engineers.
7. What is the function of a safety valve on a boiler?
To release excess pressure and protect the boiler from overpressure conditions.
8. What is the typical operating pressure of a low-pressure heating boiler?
Less than 103 kPa (15 psi).
9. What is the primary difference between fire-tube and water-tube boilers?
Fire-tube: hot gases pass through tubes surrounded by water. Water-tube: water flows through tubes heated by combustion gases.
10. What is boiler blowdown?
The removal of water from a boiler to control dissolved solids and sludge.
11. What is the primary function of an economizer?
To recover heat from flue gases to preheat boiler feedwater.
12. What is cavitation in pumps?
Formation and collapse of vapor bubbles causing noise, vibration, and damage.
13. What is a deaerator used for?
To remove dissolved oxygen and other gases from boiler feedwater.
14. What is the function of an air preheater?
To heat combustion air using waste heat from flue gases.
15. What is boiler efficiency?
The ratio of useful heat output to the total heat input from fuel.
16. What type of pump is commonly used for boiler feedwater?
Centrifugal pump.
17. What is meant by the term “superheated steam”?
Steam heated above its saturation temperature at a given pressure.
18. What is the main purpose of boiler insulation?
To reduce heat loss and improve efficiency.
19. What is thermal conductivity?
The ability of a material to conduct heat.
20. What is the primary purpose of draft in a boiler?
To supply combustion air and remove flue gases from the furnace.
21. What are the two main types of boiler draft?
Natural draft and mechanical draft.
22. What is a steam trap?
A device used to discharge condensate while preventing steam loss.
23. What is the function of a pressure gauge on a boiler?
To measure and display internal steam pressure.
24. What does NPSH stand for in pumps?
Net Positive Suction Head.
25. What is the purpose of a boiler feedwater regulator?
To maintain proper water level in the boiler.
26. What is enthalpy?
The total heat content of a substance, including internal energy and flow energy.
27. What does a Bourdon tube measure?
Pressure.
28. What is meant by thermal efficiency?
The ratio of useful work output to the total energy input.
29. What is scale in boilers?
Hard deposits of minerals on boiler surfaces that reduce heat transfer efficiency.
30. What is corrosion in boilers?
Metal deterioration due to chemical or electrochemical reactions with water or oxygen.
31. What does a boiler fusible plug do?
It melts under high temperature to release pressure and prevent boiler explosion.
32. What is meant by boiler carryover?
Water droplets and impurities carried with steam out of the boiler.
33. What is the function of a condenser in a steam cycle?
To condense exhaust steam into water for reuse.
34. What is the Rankine cycle?
The ideal thermodynamic cycle for steam power plants.
35. What is meant by “specific heat”?
The amount of heat required to raise the temperature of 1 kg of a substance by 1°C.
36. What is the function of a steam turbine?
To convert steam energy into mechanical work.
37. What is an impulse turbine?
A turbine where steam expands through nozzles and strikes the blades at high velocity.
38. What is a reaction turbine?
A turbine where steam expands in both fixed and moving blades, producing reaction force.
39. What is boiler purging?
Clearing the furnace of combustible gases before ignition.
40. What is the function of a soot blower?
To remove soot and ash deposits from boiler tubes.
41. What is the purpose of boiler water gauges?
To indicate the water level inside the boiler.
42. What does PPE stand for?
Personal Protective Equipment.
43. What is the main hazard of steam leaks?
Burns, equipment damage, and energy loss.
44. What is the flash point of a fuel?
The lowest temperature at which a fuel gives off enough vapor to ignite.
45. What is the function of a governor on a steam turbine?
To regulate turbine speed by controlling steam flow.
46. What is meant by boiler load?
The amount of steam produced relative to boiler capacity.
47. What is the difference between gross and net calorific value of a fuel?
Gross includes the heat of condensation of water vapor; net excludes it.
48. What is a boiler flame scanner?
A device that detects the presence of a flame to ensure safe combustion.
49. What is thermal expansion?
The tendency of a material to expand when heated.
50. Why are lockout/tagout procedures important?
To ensure equipment is safely de-energized during maintenance, preventing accidents.
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